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Toyota expands its hybrid production in the United States by investing USD 912 million

10 Nov 2025

Toyota will invest USD 912 million to expand hybrid-vehicle and hybrid powertrain production across five U.S. manufacturing plants, creating 252 new jobs as part of its multipathway strategy toward electrification. The announcement forms part of Toyota’s previously declared plan to invest up to USD 10 billion in its U.S. operations over five years.

Toyota will invest USD 912 million to expand hybrid-vehicle and hybrid powertrain production across five U.S. manufacturing plants, creating 252 new jobs as part of its multipathway strategy toward electrification. The announcement forms part of Toyota’s previously declared plan to invest up to USD 10 billion in its U.S. operations over five years.

The latest investment targets facilities in West Virginia, Kentucky, Mississippi, Tennessee, and Missouri, boosting capacity for hybrid-capable engines, transaxles, and cast components. It also brings hybrid-electric Corolla production to the United States for the first time—an important milestone as hybrid sales continue to outpace fully electric vehicles in the U.S. market.

Toyota’s expansion comes amid strong momentum for hybrid-electric vehicles in the United States, where many buyers are opting for more affordable electrified options due to concerns about EV pricing, charging infrastructure limitations, and long-term battery durability. Hybrids made up nearly half of Toyota’s U.S. sales in 2025, reflecting the company’s commitment to offering a diverse range of powertrain technologies rather than focusing solely on battery-electric vehicles.

Analysts note that Toyota’s emphasis on hybrids aligns closely with current market realities, especially in regions with minimal public charging infrastructure. Other major automakers—including Honda, Hyundai, and Ford—have similarly broadened their hybrid portfolios in response to fluctuating EV demand and rising battery-material costs.

Breakdown of Toyota’s planned U.S. investments:

West Virginia – USD 453 million, 80 jobsToyota’s Buffalo plant will expand production of four-cylinder hybrid-compatible engines, sixth-generation hybrid transaxles, and rear motor stators. Production begins in 2027 and includes shift upgrades to improve manufacturing efficiency.

Kentucky – USD 204.4 million, 82 jobsToyota’s Georgetown facility—the company’s largest manufacturing plant globally—will add a new machining line for hybrid-compatible four-cylinder engines. The site already builds up to 700,000 powertrain units annually.

Mississippi – USD 125 millionToyota’s Blue Springs plant will begin U.S. production of the hybrid-electric Corolla, marking the first time an electrified Corolla will be built domestically.

Tennessee – USD 71.4 million, 33 jobsThe Jackson casting facility will add three new production lines to build hybrid transaxle cases, housings, and engine blocks, increasing annual output by nearly 500,000 units between 2027 and 2028.

Missouri – USD 57.1 million, 57 jobsThe Troy plant will introduce a new cylinder-head production line for hybrid models, boosting capacity by more than 200,000 units per year.

Toyota currently assembles roughly half of all vehicles it sells in the U.S., with North American plants accounting for 76% of its American sales volume. The company also continues to invest in workforce development, including a USD 110 million education initiative aimed at strengthening STEM skills in local communities.


Toyota maintains that hybrids, plug-in hybrids, battery-electric vehicles, and hydrogen fuel-cell technologies will all be necessary to meet long-term emissions goals—arguing that consumer choice and infrastructure readiness should dictate the pace of electrification.


The detailed article is published by https://finance.yahoo.com/ can be accessed from https://finance.yahoo.com/news/toyota-invest-more-900m-us-145334727.html

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